An Australian vegetable packing operation has expanded its carrot processing capacity through a series of facility upgrades, reflecting a broader strategy that integrates cultivation, packaging, and marketing. Based in Queensland, the business has focused on efficiency and product quality to remain competitive in both domestic and export markets.
Founded in 1992 on a farm in Kalbar, the operation initially focused on growing carrots, onions, beans, and pumpkins. Over time, it added washing, grading, and packing facilities to streamline supply and improve product handling. Today, it supplies major Australian supermarket chains and exports to Hong Kong, Singapore, and Malaysia.
A significant upgrade of the carrot packing shed began in 2006, including the introduction of new equipment designed to allow future enhancements in the washing and polishing stages. One of the key components of this upgrade was a redesigned layout developed in partnership with equipment manufacturer Wyma, allowing the integration of more advanced technologies over time.
In 2014, the facility introduced optical grading systems, updated storage solutions, and polishing technologies. These changes were made in response to the challenges of operating in a high-cost environment, where labour is expensive and retail expectations for quality and consistency are high. Efficient and reliable pack-house equipment was considered essential for maintaining competitiveness.
The latest upgrade involved the installation of two Mega-Polishers, increasing the facility's capacity to 30 tonnes per hour. These machines were selected for their ability to polish produce gently while meeting presentation standards. Maintenance requirements and durability were also key factors in the investment decision.
Facility managers noted the importance of working closely with suppliers to develop equipment that fits operational needs. The collaboration during design, consultation, and installation contributed to achieving performance goals sooner than anticipated.
In addition to facility upgrades, the company continues to trial new carrot varieties in partnership with international seed breeders and engages in public education through open farm events during 'Eat Local Week.' These efforts reflect a broader approach that includes innovation in plant breeding, education, and technology adoption.
As market pressures continue to evolve, the integrated strategy and investments in automation and crop development are aimed at ensuring long-term sustainability and maintaining supply chain relevance across both domestic and export markets.
Source: Food Processing